Swimming pools are constantly at risk of contamination by
a variety of sources. Filtration is the process of killing and removing bacteria
from your swimming
pool. Water clarity is not only important for appearance, but also for hygiene
and safety.
Filters are universal in all pool systems and they are linked to the circulation
system along
with the motors and pumps. As water pumps through the circulation system of a
pool, impurities are strained by a filter.
Below is a list of terms and their explanations relating to the three
types of filters (sand, diatamaceous earth, and cartridge) and the intricacies
involved in the filtration process.
1- Anode- A component usually made of zinc or magnesium. It prevents
electrolysis or galvanic action in steel filters.
2- Backwashing- The process of cleaning the filter and its elements
by reversing the flow of water through the filter, and thereby flushing
any accumulated debris
out of the filter.
3- Bridging- A phenomenon in DE filters where the filter medium builds
up between filter elements and limits flow.
4- Cartridge filter- A filter that uses replaceable paper or fabric-like
cartridges as a means of filtration.
5- Diatomaceous Earth (DE)- A powder made of tiny
plankton called diatoms. It serves as a filtration medium when it
forms a cake like substance
on the filter element.
6- DE filter- A filter that uses diatomaceous earth as the filtration
medium.
7- Filter area- The filtering surface area through which water flows
in the filter housing. It is usually measured in square feet.
8- Filter cycle- The operating time between cleaning and backwash routines.
9- Filter medium- The material used to filter debris from the water.
Usually sand, a cartridge or diatomaceous earth.
10- Influent line- The plumbing line that leads from the pool
to the filter equipment. It is also known as the suction
line.
11- Multi-port valve- A valve that allows a multi-directional
control of the flow of water through a filter. It combines
the function
of two or
more single
valves.
12- Pressure differential- The difference in pressure between
the influent and effluent lines of a filter.
13- Pressure filter- The most common type of filter. The water
is forced through the filter by a pump mounted on the influent
side of the
filter.
14- Pressure gauge- An instrument that measures the water pressure
in influent and effluent lines. A prominent increase
or decrease in water pressure could
indicate
either a need to cleaning, backwash,
or a possible plugged line.
15- Sand filter- A filter that uses graded layers of sand
as the filtration medium.
16- Septum- The part of the filter element or grid on which
the filter medium is deposited or caked.
17- Turnover rate- The time required to circulate a volume
of water equal to the capacity of a given pool.
18- Vacuum filter- A filter through
which water is pulled by a pump positioned on
the effluent side of
the filter. Most
vacuum
filters use DE as
the medium.
19- Effluent line - The plumbing line leading from the filter
equipment to the pool or spa.
Filter Types:
There are three basic types of filters: Diatomaceous Earth (DE), sand, and
cartridge.
Diatomaceous Earth (DE) Filters
This filter consists of a tank with a series of fabric covered grids, also
called filter elements. The fabric is coated with a substance called
DE, or diatomaceous earth. DE is a fine white powder found in large deposits
in the ground. They act like filters by allowing water to filter through
while leaving the microscopic impurities behind.
A filter must be properly sized to a pools circulation system. This
size is determined by square footage of surface area of the filter media, which
equals to the total square footage of the grids. A typical filter has eight
grids that total anywhere from 24 to 72 square feet. The grids are placed into
tanks that are 2 to 5 feet high and about 2 feet in diameter. Without the filter
grids,
DE would turn into a caked mass. When wet, this mass would make it impossible
for water to flow through.
There are two basic types of DE filters: the vertical grid and the spin type.
Vertical Grid Filters
The grids in this type of filter are assembled vertically on the manifold.
A holding wheel secures the grids to the manifold and a retaining rod screws
into the base of the tank to secure assembly. Water enters the tank at
the bottom
and flows up and around the outside of the grids. It then flows down the stem
of each grid, into the hollow manifold, and out of the filter.
Spin Filters
The spin filter is now obsolete, but still can occassionally be found on older
pool systems. The grids are wheel shaped and lined up horizontally.
They operate in a similar manner to the vertical grid filter, but in order
to clean them, a crank is turned to spin the grids. Truthfully,
it is not very effective and that is why it is now obsolete.
Sand Filters
Sand filters are anywhere from 2 to 4 feet in diameter. Older models generally
are housed in metal tanks. The sand in the filter strains out impurities as
the water pushes its way through the system. The water enters the top
or side of the filter through a multiport or piston backwash valve and sprays
over the sand. The sharp edges of the grains of sand catch any impurities.
The water is pushed through the laterals and bottom manifold where it is then
directed
out of the filter. The individual drains of the drain manifold are called laterals.
A drain pipe is located in the bottom of the tank for emptying out the water
when necessary.
Cartridge Filters
The operation of a cartridge filter is similar to a DE filter with the obvious
exception of no DE. Water flows into the tank which houses one or more
cylindrical cartridges of fine, pleated mesh material. The tight mesh of the
fabric strains out any impurities. Unlike the backwashing method used by DE
and sand filters, when it is time to clean the cartridges, they simply are
removed and then washed and rinsed.
Makes and Models:
Selecting a good filtration system is the key to healthy, clean, and sparkling
water. Whether you're replacing
an old filter or installing a filter on a newly built pool, you'll need
to match the filter to the pump and
the size of the pool. To properly size and select the filter for your pool,
you must first calculate the pool's volume and capacity. Next, compute
the pools flow rate and the
filter flow rate. Once you've done all that, you'll
be ready to select the right filter for the system in question.
Sizing and Selection Techniques :
Calculate The Volume
The first step in finding the correct filter model is to figure out how much
water has to be filtered. Here are some simple formulas and techniques
to use when calculating the volume of a swimming pool.
For a rectangular pool, simply multiply the length by the width by the average
depth.
For a circular pool, multiply the radius by 3.14 (pi) by the
average depth.
Oval pools are actually rectangles with semicircles on the
ends. These are not true ovals and require either combining the formulas
for circular
and rectangular pools, or using the grid technique. Make a scale drawing
of the pool on a piece of square-grid graph paper. Each square represents
one square foot or any standard unit. Then simply count up the number of
squares, not missing those partially filled squares making complete ones,
and that will
give you a close estimate of the
pool's area in square feet. Multiply the area by the approximate average
depth of the pool gives you, the volume in cubic feet.
Calculate The Capacity
To calculate the capacity, simply multiply the pool volume by 7.48. We use
7.48 because that is the number of gallons of water contained in a cubic
foot of volume. As an example,
suppose you have a rectangular pool that is 36 feet long and 18 feet wide,
with an average depth of 5 feet. Plug these numbers into the
volume equation and multiply: 36 x 18 x 5 = 3,240 cubic feet. Now plug the
volume into the capacity equation and multiply: 3,240 x 7.48 = 24,235 gallons.
Aren't you glad you paid attention during Math class in high school now.
Calculate The Flow Rate
The flow rate is the volume of water flowing past a given point during a
specific period of time. It is measured in gallons per minute (gpm) or
gallons per hour
(gph). To calculate the flow rate, divide the capacity of the pool by
the turnover rate. The turnover rate is the time required to circulate
a body
of water equal to the capacity of the pool.
The equation to find the flow rate for the 24,235 -gallon pool noted above
(no matter what its shape) is: 24,235 / 8 = 3,029 gph. We used 8 because of
an 8 hour turnover rate. To calculate the flow rate per minute, divide the
flow rate per hour by 60. In
this case,
3,029
@
60 = 50.48. That is the rate at which you want the filter to work.
The calculations for your 24,235-gallon
pool show that you require a flow rate of 50.48 gpm to filter the pool's capacity
in eight hours. Therefore, your goal is to determine which model of filter
will filter 50.48 gallons of water per minute which results in a complete
turnover every eight hours in the pool.
Calculate The Filter Flow Rate
To determine the filter flow rate, multiply the filter area by the filter
rate. The filter area is the filtering surface area through which water flows
in the filter housing, usually measured in square feet. The filter rate is
the number of gallons of water that flows through one square foot of effective
filter
medium per minute during the operation of the circulation system.
A mathematics degree is not required, all you simply have to do is get both
figures from the filter manufacturers. In our example, let's say you have a
filter
area of 4 square feet and a filter rate of 12.8 gpm.
If you multiply 4 x 12.8 you have a filter flow rate of 51.2 gpm. This is relatively
close to our desired flow rate of 50.48.
Once
these numbers are provided by respective manufacturers for various models,
you can calculate the filter flow rate to
see which particular filter will match your needs.
Deciding On a Type of Filter
Do you have a preference in filters? All have their advantages and disadvantages.
You probably
already have
a good idea of the type of filter you like, or a specific manufacturer.
Once you do, you can perform
the necessary calculations
and select a filter that will do the job.
The mathematical relationships between filter area, filter rate and filter
flow rate will remain the same for any type of filter. Never hesitate to contact
a manufacturer or dealer to ask their professional advice.
Make Sure To Oversize The Filter
When selecting a filter, keep in mind that
as the filter removes debris from the water, the filter medium will become
more and more clogged. This means after a while, the filter will require
an ever greater flow to clean an equal amount of water. Therefore,
select a filter that is larger than indicated by our calculations of
flow requirements. This is especially true for commercial
pools and for backwashing purposes.
Backwash Valves
This process is used to clean DE and the sand filters. The water is sent
backwards through the filter, flushing any debris into a waste line or a
sewer line.
A backwash valve on the filter reverses the flow of the water. There are
two types of backwash valves. They are piston and rotary (a.k.a. multiport).
Piston Valve: Water is directed
to the filter in the normal operation. The water is then filtered through the
DE or the sand
and returned to the pool.
When the handle of the piston is raised into the backwash position, the piston
disks forces the water into the filter tank through the outlet port. This winds
up creating the backward flow of water through the filter and flushing debris
and dirt
out of the
tank and out of the valve inlet port. Once inside the valve again, the waste
water gets directed to the waste port. Never change the piston position
when operating the pump !! This creates too much pressure inside the
pump and motor, which in turn can result in the valve O-rings
leaking.
The piston type backwash valve usually is located on the side of the filter
tank.
Rotary Valve: The rotary backwash valve exclusively
to vertical DE filters. The water direction is changed by rotating an internal
rotor located
below
the filter tank. A rotor gasket seal or O-ring prevents the water from leaking.
A retainer ring holds the valve body to the underside of the tank with bolts
that pass through the bottom of the tank. In order to backwash, you need to
rotate the rotor 90 degrees. The water enters through the middle and up the
inside of
the
grids.
The
DE and
dirt is washed off the grids as
the water flows from inside the grids to the outside. The water is then flushed
back through the rotor and directed to the opening marked "backwash."
Do not rotate the rotor while the pump is running for leaks may occur
!!
Multiport Valve: The multiport backwash valve is used on
sand filters and looks like a rotary valve when taken apart. Occassionally
mounted on the side,
but
usually it is found mounted
on top of the filter tank, this valve offers multiple choices for water
flow
direction. After the pump backwashes, clean water rinses out the pipes before
returning to normal circulation. This prevents debris from returning to the
pool.
Backwash Hoses
If the backwash discharge port is not plumbed
directly into a drain or sewer line, a hose has to be attached to guide the
dirty water to an appropriate place. A normal hose
usually is 1 1/2 to 2 inches in diameter and made out of inexpensive, collapsable
plastic. Backwash hoses are available in various lengths ranging upwards of
200 feet. A pool vacuum hose can be turned into a backwash hose by using
a hose
clamp.
Pressure Gauges and Air Relief Valves
Most filters are fitted with a pressure gauge, usually mounted on top of the
filter. Sometimes the gauge is mounted on the multiport valve. These gauges
read 0
to 60 psi and are useful in several ways. A good way to know if your filter
is in need of a cleaning would be if you start to see the pressure going
beyond 10 pounds over the normal operating range (12-20 psi).
A pressure gauge spots potential operating problems in the system. If the
pressure is lower than normal, it could indicate an obstruction in the water
that is coming into the filter. When the pressure reads high, then the filter
is dirty, which means either a sand change, cartridge needs to be cleaned,
an acid wash is required, or there is some obstruction in the flow of water
after the filter.
When
the
pressure
fluctuates
while the
pump
is operating, the
pool
water level might be to low or possibly an obstruction at the skimmer.
This shows just how important a pressure gauge can be.
Sight Glasses
They are the clear section of the pipe normally installed
on the backwash line coming out of the backwash valve. They can be installed
anywhere in a line of pipe where you want to monitor the effectiveness of the
cleaning process.
The sight glass helps to see the dirty water becoming clean and determine the
appropriate time to stop backwashing.
Installation of Pool Filter
Installing a pool filter is simple, but it necessitates strict adherence to
a few basic rules. Before you start getting your hands dirty, you should always
consult
your manufacturers' literature before
working with any unfamiliar products. Here is a simple checklist of things
you should consider before purchasing and/or installing a filter. 1) Where
the unit is located, 2) How is it incorporated into the overall circulation
system, 3)
How it's tied into the pool's electrical
circuitry are all very important in determining effective and efficient use
of all your resources.
Equipment Pad
The equipment pad should be a level slab of poured concrete,
brick, or concrete block. You should avoid installing a new filter on wood
at all costs because it can warp or decay and
compromise the
position
of
the unit. Three things to remember: First, the filter should always be installed
on a level surface to avoid vibration of the unit. Second, the
filter should be located as close to the pool as possible. Lastly, the filter
should have adequate drainage
and allow for plenty of room for service access and maintenance.
Plumbing Issues
The plumbing should be designed with the premise of K.I.S.S. (keep it simple
stupid). Plumbing installation should be with the shortest possible route and
the least number of fittings to
achieve
optimum
water
flow
efficiency. If convenience means
installing away from the pool, increasing the pipe size between the
filter and
the pool will decrease the head resistance and compensate for a longer traveling
distance. Inspect the plumbing so you can be prepared with the proper fittings
and materials.
Electrical Hookup
Although the filter is not directly connected to the electrical
power, the pump motor runs on electricity, which means that the filter must
be grounded and bonded by a professional electrician. In addition, the electrical
wiring and hookup of the motor must be completed by a professional
electrician in accordance with local and national electric codes.
Installation
When the equipment pad is ready, it is imperative
to refer to the filter manufacturer's installation manual for specific instructions
regarding installation. Once
you've finished your homework, step one in the installation process is to place
the filter on the pad. Make sure it is secure and level.
Next, connect the circulation plumbing to the filter. Every filter has two
basic plumbing connections. They are known as the influent and the effluent
lines. The influent line supplies water to the filter. The effluent line provides
an outlet
for
water after it passes through the filter. it would be beneficial to put a gate
valve on both the influent and effluent lines. This will
permit
you
to
close the
lines when it is necessary to service, remove, or replace the filter.
The plumbing lines are then connected directly to the filters' multi-port
valve. This is done by either hand-tighteneing any union connections, or by
bonding with an adhesive such as a PVC cement. In the case of threaded pipe
connections, the
application
of Teflon tape to the threads before connecting the pipes is strongly recommended.
Next, be sure the O-rings and O-ring groove on all valve fittings are clean
and lubricated with a silicon lubricant. Install
O-rings
in
their
grooves and tighten with the appropriate union collar. Make sure to
use the recommended primer before doping PVC components. Allow an appropriate
drying period before pressure
testing or operating the equipment.
Lastly, it
is time to put the circulation system into full operation. Each types
of filter
require different start-up procedures. The following are general
guidelines to use for your reference. Manufacturers' manuals will give you
the specific help you need.
Sand Filters: The
water typically passes through a number of layers of sand and gravel that
have been carefully placed in the filter tank. The size of the sand particles
used as the filter medium is very important to attain maximum efficiency. If
the sand granules are too big, filtering efficiency
is decreased. If the sand particles are too small, the filter will clog up
quickly.
Check the specifications provided by the filter manufacturer, then fill the
tank with layers of coarse, medium, and fine gravel followed by the silica
sand layer on top as directed. Also,
plan to leave a space between the sand bed and the overdrain. This space is
known as freeboard, and most manufacturers suggest
it should amount to half the depth of the filter bed.
Flocculents are often used to improve the performance of sand filters. Most
filter flocculents are alum based preparations that forms a gelatinous layer
on top of the sand. As an alternative to flocculents, diatomaceous earth can
be used. As a general rule, add one-half cup of DE for each three square feet
of filter area after the
unit has been filled with sand.
DE Filters: These units filter water by passing it through
a layer of diatomaceous earth which coats the grids inside the filter tank.
The DE is added as a
pre-coat to the grids, and attaches itself on the grid-covering mesh.
Common practice calls for adding two ounces of DE per square foot of filter
area. There are variations of acceptable quantities of DE depending on manufacturer
specifications.
The DE should be mixed with water and fed into the filter as a diluted
or "milky" looking mixture. After turning on the circulation system,
add the solution to the skimmer at a steady rate as possible to permit an even
coating
of the
filter. DE can also be introduced to the filter by using a pre-coat pot,
solution feeder, or erosion feeder that is specifically designed for pre-coating.
Cartridge Filter: Insert
the filter cartridge as per its instructions and start up the circulation system.
Also,
you can use a flocculating agent for cartridge filters if desired. With all
types of filters, open the unit's air release valve and turn on the pump. When
a steady stream of water shoots out, close the valve. Manufacturers
always remind us to open the air release
valve when starting the filter because air pressure in a filter can be very
dangerous.
Safety First
Safety should always be a primary concern
in filter replacement and repair. This is particularly important with units
outfitted with pressure-clamp assemblies. Under certain conditions, parts
can fly apart
due to the
tremendous
force generated. In some cases, flying parts from a "blown" filter
are often the source of causing property damage and/or bodily injuries. Improper
application of the clamp assembly may result in a poor seal. The
uneven seal might slowly
force the tank out of round over time and create serious problems in any future
servicing. In an extreme case, it can increase the chance of blowout of the
filter. Whenever any repairs are done on a filter or related components,
make sure to cut off all the pool's electrical circuits at the source!
Basic Diagnostics and Troubleshooting
A pool filter's water-cleansing function is pretty straightforward. But, small
problems can become big servicing nightmares if left festering without dealing
with it. When a filtration system goes a wry, the water quality
can deteriorate quickly. Poor filtration leads to increased chlorine demand
on the pool and
can cost you a lot more money in chemicals.
The following outlines many basic filter problems, the root causes,
and suggests solutions to these issues. For the most part, these discussions
span across all three filter
types (diatomaceous earth, sand, and cartridge). Make sure to
consult your manufacturers' manuals for specific recommendations
and operating guidelines.
When checking an operating filter's
performance, make
sure the needle of the pressure gauge is not sticking. A gauge that fails to
indicate a rise in pressure not only compromises your ability to monitor filter
cycles,
it
can
also be
quite dangerous. Excessive pressure can lead to the filter body cracking and/or
failure of the clamping device on the filter tank.
Warning Sign: Reduced Flow of Water Through the Filter
As dirt accumulates on the filter media, the water flow becomes restricted
and pressure within the tank begins to rise. When the pressure rises to the
desired level specified by the
manufacturer, it's usually time for a routine backwashing of a sand or DE filter,
or a simple cleaning of cartridge filter elements.
Operating pressure ranges for filters vary widely. For example,
A typical range for high-rate sand filters may be 10 to 15 pounds
psi at the beginning of the filter cycle, and upwards to
25 to 30 psi when backwashing is required.
Some filter systems have pressure
gauges installed on both the influent and effluent lines. As the media becomes
clogged with
dirt, the influent pressure will become higher than the effluent reading. When
the differential between the two readings reaches a specified level, it is
time for backwashing.
Gradual pressure rises are normal during the course of a filter cycle. When
the pressure begins to rise more rapidly than normal, it is time to take a
close look at the elements of the filtration
system.
Warning Sign : Short Cycle Between Backwashes
Short filter cycles are indicative of an excessive flow rate through the filter.
Usually, it means that the filter may be undersized or that the pump may
be too powerful for the system. Install a properly sized system. In some other
instances, a short filter cycle indicates an unusual increase in the burden
on the filter media. This can be caused by excessive dirt, debris, body oil,
lotions,
hair,
or algae.
Warning Sign : Inadequate Filtering Action
In a sand filter,
channels may have formed in the sand and gravel bed. This may be allowing water
to pass through unfiltered. Look for evidence of channeling
or tunneling and recharge the filter if necessary. Also, if the unit has not
been backwashed consistently, mud balls may have formed on the surface of the
sand bed, thereby severely limiting
filtering action. In an extreme case, the sand may have calcified and will
no longer
filter out dirt. Look for evidence of mud balls or calcification. After backwashing
if problem persists, remove the old sand and recharge the filter as necessary.
Filter sand should normally last approximately four to five years.
In a DE filter, poor filtration often results from solidification
of the DE. If you observe hardening of the DE, remove and clean the elements
as per the manufacturer's instructions and recharge the filter with fresh DE.
If DE is fed to the unit by a feeder, the unit may not be feeding enough or
to
much DE into the filter. This can lead to inadequate or overcoating of
the septa. Backwashing should be performed frequently enough and for adequate
time periods in order for the media to be cleaned sufficiently.
It pays to watch out for inadequate or plugged backwash lines that might
not be allowing sufficient flow out of the filter during backwashing. If a
portion of the backwash discharge is retained in the tank because of inadequate
flow, the backwash line will clog over time. To address this
problem, check the lines for clogs and clear as necessary.
Last but not least, a specific tip for cartridge filters. Poor filtration
without a rise in pressure may indicate torn or worn out cartridges that are
simply allowing water to pass through without filtering. Replace these cartridges
as needed.
Warning Sign : Low Flow Rates in the System
Getting
a low reading on a flowmeter and a high reading on the pressure gauge means
something is restricting the flow. Most likely it is a blockage in the piping.
In some cases, it is under sizing of the entire piping system. As a general
rule, the maximum flow rate through a 1-1/2-inch PVC pipe is 70 gallons per
minute. In 2-inch plumbing, it is approximately 110
gpm. A drop in the return flow could mean a clogged pump strainer basket
or skimmer basket. So, make sure to clean the baskets. An ounce of prevention
can save you a lot of money. If both flow and pressure readings are low, the
pump may be undersized. Realistically,
you
may
have a
plugged pump impeller or lint trap. Pump
or motor trouble is usually directly due to filtration problems.
Warning Sign : Sand or DE Entering the Pool
In cases when sand or DE cause a clouding water effect, check the
backwash valve. If it is left in an intermediate position, media can flow back
into
the pool.
If this obvious answer doesn't suffice, the solution to this problem lies inside
the tank.
With sand filters, broken laterals are a common culprit here. Replacement
is the only solution.
In a DE filter, torn or worn out septa will allow DE
to flow into the pool.
Warning Sign : Air Pressure Build-Up
Air present in the filter tank
can compromise filtering action. In sand filters, it's a prime suspect in channeling.
In DE filters, it may disrupt the filter
cake. Air pressure build-up in a filter is dangerous. If can lead to hairline
cracks or leaks in plumbing connections on the suction side of the pump. A
low water level in the pool is another indicator of air in the system.
Air may be entering through the skimmer. It is important to release any air
present in the filter tank. The presence of air inhibits good filtration and
can increase the danger of the filter
tank suddenly cracking by rapidly increasing pressure
within the tank. Air is easily released by opening the pressure release valve
and allowing it to escape. When a steady stream of water comes out of the valve,
you
have released all of the trapped air.
D.E. Filters Troubleshooting
When working on a diatomaceous earth filter, here are some finer points to
keep in mind to minimize the trials and tribulations involved in tearing down
a typical D.E. unit, cleaning its
grids, and recharging it in order to keep a pool's water sparkling clean.
Diatomaceous earth filters perform the same water cleaning function as sand
and cartridge filters. By this I mean, they do their job with great effectiveness
so long as too much dirt and debris haven't built up to clog the system. However
at
cleaning time,
differences among these filter types become readily apparent.
A DE filter needs to be taken apart, cleaned, and recharged at least once
a year. Its counterpart, the cartridge filter, only requires a simple hosing
off, soaking, or routine replacement
of cartridge
elements.
For the most part, a sand
filter requires only periodic backwashing. No matter
how much it helps in your overall pool-maintenance, cleaning a DE filter is
a messy and unenvyable task, but a necessary evil.
To clean a DE filter, release the pressure from the filter tank. Make sure
the pump is off and before taking the unit apart,
open the filter's air-release valve.
Wait
a few moments as air is drawn in and water flows out of the tank. When the
hissing stops, you can proceed. Then mark the lid, unscrew the clamp ring,
and remove it from the tank. Mark the tank on the top and the bottom with a
grease
pencil, unscrew
and remove the clamp ring. The marks will help you align the two sections
when it comes time to
reassemble the filter.
Remove the top of the tank and pull out the grids. Using leverage is okay,
but be sure not to bend or comprimise the tank in the process.
Carefully remove the tank's lid. Pull the grid assembly from the
tank, making certain you don'tbreak any of the manifold fittings or cut
the grid
fabric on any sharp edges. Hose off the grids using a pressure nozzle.
Make sure all of the old D.E. is thoroughly cleaned from the grid fabric. Dispose
of the spent
D.E. accordingly.
Inspect the manifold and grids. To check the
manifold and grids for suspected damage, carefully remove wing nuts with
a pair of
pliers. Make sure not to strip the threads. Inspect the grids
for any small rips
or holes.
Clean the filter tank. Release the tank's bottom drain and let the
remaining water run out. Hose as much of the loose D.E. and debris
out as possible.
A pair of channel locks or pipe wrench can help with sticky bottom
drain.
Inspect the inside of the band / ring. Use a screwdriver to free
the band ring from the tank and inspect it for wear. Clean it thoroughly
with water
or
with soap and water in cases where grease and lubricants were used.
Put the band ring back and make sure that it is seated evenly
and securely in place. Inspect the 0-ring. Check the ring for wear
and replace it if necessary. Put the grid assembly back in place. Return
cleaned grids and their assembly to the tank, making certain all grids
are properly aligned
and that the
pipe fittings are securely in place as needed. Place the lid back on
the tank. Return the lid to the tank and realign it with the greased
pencil marks. Put the ring clamp back on the tank and
make sure
it is seated properly completely around the tank.
Tighten the bolt on the clamp assembly. Use an open-end wrench
if necessary, occasionally
tapping
the band ring
to make certain it is seated properly. Follow the manufacturer's
recommendation with respect to how tight a fit you need.
Recharge the D.E. Restart the pump and keep the air-release valve
open until a steady flow of water emerges. Place an appropriate quantity
of
D.E. in a
bucket, then add water until it dissolves.
When the mixture is "milky" enough, pour it slowly into skimmer with
the pump running. Watch the pressure gauge. After adding the D.E. to
the skimmer, mark the pressure reading
down on the tank with a grease pencil. At subsequent
stops,
you will be able to tell at a glance how much the pressure in the tank
has increased.
Cartridge Filter Maintenance
Servicing cartridge filters is simple. All there is to do is simply removing
the cartridge elements, soaking them, hosing them off and putting them back
in place. In fact, your only options with cartridge filters are either cleaning
or replacement. Unlike sand or diatomaceous earth filters, cartridge filters
cannot be cleaned by backwashing. This difference makes it important to stay
on top of your filter
maintenance routines with cartridge units.
Because thorough cleaning typically requires overnight soaking, you also need
to consider what to do without the equipment in the meantime. Most people leave
the system off overnight, and some replace the elements. The choice is of course,
yours. As always, consult manufacturer literature for specific maintenance
procedures and take care to release air pressure from the system when restarting
the circulation
system.
First, remove the lid. Do so with the pump turned off and the pressure-release
valve open, unscrew or otherwise loosen the clamp fitting and remove the tank's
ring-clamp
assembly. To remove the lid or the upper half of the tank, apply leverage to
the lip of the lid and carefully remove it, making sure not to force the lid
out of round. Next, remove the cartridges. To
remove the cartridges one by one, unscrew the wing
nuts
and lift the cartridges out. If you need to pull the entire cartridge/manifold
assembly, consult the manufacturer's literature. Typically, this method is
used only if you suspect a leaking manifold and are removing the assembly for
inspection.
After removing all the cartridges, you will need to rinse off the cartridges.
Make sure to rinse off the cartridges by using a
high-pressure nozzle. Then inspect the cartridges for any visible
damage such as large tears or holes that would compromise filtration. If no
visible damage exists, the cartridges should return
to
their original white or light gray color when properly cleaned. Then return
the cartridges to their assembly, making sure they are carefully seated on
the
manifold fittings. Reapply the wing nut or
fastening device. If you are returning the entire assembly to the tank, it
may be more convenient to assemble the unit outside the tank. Follow manufacturer
directions and make sure the manifold is properly connected to internal fittings.
Inspect the 0-ring and ringclamp assembly for any signs of wear or at
the first sign of deterioration. Clean the ring
clamp
and
lip of the lid if necessary. Replace the lid by firmly applying manual pressure
to the seat of the lid. Leaning on the lid may help, but make sure not to warp
the tank or the lid
as you press
down. Carefully replace the clamp ring making sure that it is properly placed.
Tighten the assembly to manufacturer specifications. As with all filter systems,
before you start the pump, make sure the air-release valve is open and wait
for emergence of a stream of water.
Sand Filters Maintenance and Troubleshooting
A sand filter cleans a pool gradually by removing dirt, debris and particulates
as water passes through a deep bed of sharp sand. Backwashing is the regular
service for high-rate sand filters. Unlike diatomaceous earth or cartridge
filters, which must be opened for periodic cleaning and
replacement of media, a sand filter can go almost approximately four to five
years without needing fresh sand.
The basics of sand filtration are also different from rival filter
varieties. A high-rate sand filter cleans water through a process known as
depth filtration. This means that dirt penetrates the sand bed and is captured
in the
tiny spaces between grains of sand. The depth-filtration principle works just
fine unless the sand filter is not backwashed often enough. Without
backwashing, dirt particles
begin to accumulate on the surface of the sand bed and will result in short
cycles, channeling, and poor overall filtration. Conversely, if you backwash
too often, you will also compromise filtration. When the sand bed is totally
clean, some of the smaller particles of dirt will
pass through unfiltered. As the bed begins to accumulate dirt, the filter begins
to catch those smaller particles. In other words, getting ahead of yourself
by cleaning the media too often will prevent a sand filter from doing its job.
How do you know when it's time to backwash?
One obvious clue is cloudy water. When the pool gets murky, a dirty filter
is the prime suspect. Another far better clue, however, can be found with
the filter's pressure gauge or gauges. If the system has both inlet and outlet
pressure gauges, you will note only minor pressure differentials, a few psi,
when the filter media is clean. As the sand bed begins to load up with dirt,
that
differential will begin to
become more pronounced. In most high-rate sand filters, it's time to backwash
when the pressure differential reaches 18-20 psi.
If the system has an inlet pressure gauge only, you should backwash when the
pressure increases by approximately 8-10 psi from initial post-backwash readings.
It is ideal here to mark the pressure gauge with a grease pencil right
after
a
good backwashing. Some people feel the necessity to maintain a record of the
running pressure on a route sheet as you monitor filter cycles. A filter cycle
can be affected by many different factors. These range from heavy bather load
and algae, to wind-blown dirt and debris. Closely monitoring your pool, and
efficiently backwashing, can save you money in the long run on wear and tear
of your equipment.
Routing the Flow
Backwashing is a simple matter of reversing the flow through the filter by
diverting the outlet water to waste.
The procedure is very easy to learn. First, turn off the pump to avoid damage
to any plumbing or valves. Then, turn the control valve to the backwash position
and
restart
the
system. Once the filter has been backwashed for the desired period of time,
shut the system down and reset the valves. Don't fire up the system right away
as the sand bed needs time to settle back down into place. When you restart
the pump, a small burst of cloudy water may enter the pool. This is typically
caused by a residue of backwash effluent present in the sand
bed as a result of inadequate backwash time. Typically, a flow rate of 15-20
gpm per square foot of filter area, most manufacturers recommend to backwash
for 2-3 minutes. As always, it's a good
idea to cnsult manufacturer service manuals for specific backwashing procedures.
The Inner Workings of the Sand Filter
A typical sand filter in filtration mode will have a flat surface
of the sand bed which indicates proper pump and filter sizing and provides
maximum filter efficiency without channeling. As the backwash cycle begins,
the sand bed rises evenly in the tank as a result of proper flow rate through
the filter. Within 2-3 seconds, the sand bed becomes semi-fluid. At this point,
dirt and other solids break free from the media and are being discharged to
waste. Within 5-10 seconds, the sand bed is now totally fluid. There is 6-7
inches of "free space" between the top of the sand and the bottom
of the diffuser. If the pump and filter are properly sized, the sand will not
rise
too high in the tank. In the "rinse" mode, the sand bed is beginning
to re-settle. The filter has now returned to the normal filtration mode. A
critical factor in this simple operation is remembering to shut the pump down
before changing
the filter's valves from one mode to another. Forgetting to turn off the flow
could result in damage to the valve and/or the filter.
DE Filters
Backwashing a DE filter will result in some dirt and
some DE being flushed from the filter. The remainder drops off the grids and
falls to the bottom of the filter in clumps. The manufacturers say that after
backwashing, you'll need to replace that
amount. If you add too little, the filter grids will quickly clog with dirt
and the pressure will build right back up, even stopping the flow of water
completely. If you add too much, you will get the same effect by jamming the
tank with DE. Backwashing cannot remove oils from the grids, which get there
from body oil, oil in leaves, and suntan lotions.
Backwashing a DE filter is useful when the pool has gotten bombarded with
debris due to high winds, dirt or mud, and algae. As you start to vacuum it,
you'll quickly
learn the filter can't hold any more dirt. To save a lot of time you backwash,
add a little fresh DE, and get on with the job. You repeat this process until
the
big mess is cleaned up, then you break down the filter and clean it properly.
The other time you might backwash is when you're vacuuming a normally dirty
pool, but the filter hasn't been cleaned in awhile and is just about full of
dirt. You encounter suction problems because the filter is clogged. Backwash,
add some fresh DE, finish cleaning the pool, and then do a breakdown and clean
the filter.
When the water is going inside the grid and flowing outward, any debris in
the water from the pool will clog the inside of the grids
rendering them useless. On a new pool startup where a lot of plaster dust or
gunite debris might be in the water, don't backwash !!! Instead,
open the strainer pot and turn on the pump. Flood the pot with water from a
hose
and backwash as needed that way. Obviously, never vacuum a pool with the filter
on backwash because the dirt and debris you vacuum will flow directly inside
the grids.
Here is how to break down and clean a DE filter. The vertical grid
tank DE filter type is explained here. This is a common in the field and if
you can do these, you can do them all.
1)Turn off the pump and switch off the circuit breaker. 2) Open the tank drain
and let the water run out. 3) Remove the lid of the filter. On some filters,
it is as easy as removing the clamping ring and applying
light pressure under the lid with a screwdriver.
4) Remove the retainer's wing nut and remove the retainer. Now gently remove
the grids (elements). Applying
a reasonable amount of force on the rather large wing part of the grid won't
hurt it, but the resulting
torque on the flimsy nipple will snap it right off. Therefore, to remove the
grids, wiggle them gently from side to side as you pull them straight up and
out. Be prepared to hose out the tank while the grids are still in place
or patiently excavate the dirt and DE until you can free the grids. 5)Remove
the retaining rod by unscrewing
it from the base of the rotary valve. Sometimes it is corroded in place, so
have
pliers handy to grip the rod and
unscrew it. 6) Reach in the tank and remove the manifold from the rim of the
rotary valve. 7) Hose out the inside of the tank, the manifold, and the holding
wheel. Hose off the grids and scrub them lightly to loosen the grime. 8) Inspect
the manifold for chips or cracks. DE and dirt will go through such openings
and back into your pool. Cracks can be glued. Particularly
inspect the joint between the top and bottom halves of the manifold. These
two parts are glued together,
tend to separate. Replace the manifold as you took it out. Reinstall the center
rod. 9) Carefully inspect the grids before putting them back inside. Look for
worn or torn fabric, cracked necks on the nipples, or grids where the plastic
frame
has collapsed inside the fabric. Replace any severely damaged grids. When you
reinstall the grids, notice that inside each hole in the manifold is a small
nipple and on the outside of each grid nipple is a small notch. By lining up
the nipple and notch as you reinsert each grid, the grids will go back as intended.
Now lay the retainer over the tops of the grids and spin it around until it
finds its place holding down and separating the grids. Screw on the wing nut
and washer that holds down the retainer holding wheel. 10) Get the lid back
making sure the 0-ring on the tank is free of gouges and has not stretched.
If it is loose, soak it for 15 minutes in ice water and
it might
shrink back to a good fit. If not, replace it. Apply tile soap as a lubricant
to make it slide on easier to the inside
of the lid around the edge that will meet the O-ring. Don't use Vaseline or
petroleum-based lubricants because these will corrode the O-ring material.
11) Now close the tank drain, turn the backwash valve to normal filtration,
and turn on the pump. Let the tank fill with water. Turn off the pump and turn
the valve to backwash. The water will drain out, sucking the lid down. 12)
Replace the clamping ring, return the valve to normal filtration, and start
the pump/motor.
Open the air relief valve and purge the air until water spurts
out the valve. 13) Never run a DE filter without DE, even for a short time.
Dirt will clog the bare grids. Remember, it's not the grids, but the DE that
does the actual
filtering. DE is added to the system through the skimmer. Do not dump it in
all at once. It will form in clumps at the first restricted area, like a plumbing
of elbow
or the inlet of the filter tank.
Sprinkle a little amount at a time, mixing it in the skimmer water with your
hand. This will disperse it evenly in water. If the the unit is not assembled
correctly, DE will flow back into the pool after passing through the unit,
when you start up the unit. If the water has slight milky residue, which reduces
with more flow of water then it is normal and there is nothing wrong in it.
Most of the pool have skimmers where you can add the DE. But if there is no
skimmer,
make a mixture of water and DE in a bucket, turn on the pump, and
add it to the strainer pot, followed by clear water. This way the DE will coat
the
gird
evenly. Cover the strainer and reprime the pump.
Sand Filters
Sand filters use specific size and quality of sand. If the particle
size is big then the filtration of smaller particles is not possible and if
the sand size is too small then it will clog the laterals.
Sand filters need regular backwashing. When the tank is
full of circulating water the sand is suspended in the tank. The sand is light
enough to stay floating in the tank, but heavy enough that it does not flow
out with the backwash water. This is why the multiport valve is located on
top of sand filters, so as the backwash flows from the bottom toward the top,
the dirt flows up and out while the sand stays put. So backwashing is an effective
way of cleaning a sand filter. Most rotary valves have the steps printed right
on them, and they are very simple.
1) Turn off the pump. Rotate the valve to Backwash. Roll out your backwash
hose or make sure the waste drain is open. 2) Turn on the pump and watch the
outgoing water through the sight glass. It will appear clean, then dirty, then
very dirty, then it will slowly clear.
When
it is reasonably clear, turn off the pump and rotate the valve to Rinse. 3)
Turn the pump back on and run the rinse cycle for about 30 seconds to clear
any dirt from the plumbing. Turn off the pump, rotate the valve back to Filter,
and restart the pump for normal filtration.
When the filter gauge reads 10 psi more than when the filter is clean, it
is usually time to backwash. A better clue is when dirt is returning to the
pool
or when vacuuming suction is poor. When backwashing, be sure there is enough
water in the pool to supply the volume that will end up down the drain. It
is usually a good idea to add water
to the pool or spa each time you backwash.
Sand under pressure from constant use of pool chemicals over a period of time
can lead to calcification and clumping. Passages
are created through or around these clumps, but less and less water is actually
filtering through the sand and more is passing around it. This is called channeling.
To correct or avoid this problem, regular teardown is the solution.
1) Turn off the pump. Disconnect the multiport valve plumbing by backing off
the threaded union collars. Some valves are threaded into the body of the tank,
others are bolted on. Remove the valve. 2) Some sand filters have a large basket
just inside the tank. Remove this and clean it out. The sand is now exposed.
Push a garden hose into the tank and
flush the sand. As noted previously, it will float and suspend in the water.
Bust up the clumps. As the water fills the tank, it will overflow, flushing
out dirt and debris. Be careful not to hit the laterals on the bottom of the
tank because they are fragile and break easily. 3) When the sand is completely
free and suspended in the water, not clumped, turn off the water and replace
the basket, multiport valve, and plumbing. Backwash
briefly to remove any dirt that was dislodged by this process but not yet flushed
out.
This teardown process also allows you to check to see if the regular backwashing
has flushed out too much sand. You might need to add some fresh sand. Most
sand filters need to be filled about two-thirds with sand and have one-third
free space. Backwash after adding any new sand to remove dust and impurities
from the new sand.
If channeling is a problem because of hard water or pool chemistry which speeds
up calcification of the sand, introduce aluminum sulfate through the
skimmer just like you would add DE to help prevent this problem. Use the amounts
recommended on the bag.
Every few years you need to replace the sand completely because erosion from
years of water passing over each grain makes them round instead of coarse
and rough. Smooth sand does not catch and trap dirt as efficiently, and it
slowly erodes to a smaller size. This allows it to
clog
laterals and pass into the pool. To
replace sand, or add sand to a new installation:
Open the filter as described previously. Remove the old sand by scooping it
out.
Fill the bottom third of the tank with water to cushion the impact of the sand
on the laterals. Slowly pour the sand into the filter, being careful of the
laterals. Fill sand to about two-thirds of the tank. Reassemble the filter
parts and backwash to
remove dust and impurities from the new sand, then filter as normal.
Cartridge Filters
1) Turn off the pump. Remove the retaining band and lift the filter tank or
lid from the base. Remove the cartridge. 2) Light debris can simply be hosed
off, but, examine inside the pleats of the cartridge. Dirt and oil have a way
of
accumulating between these pleats. Never
acid wash a cartridge. Acid alone can cause organic material to harden in
the web of the fabric, effectively making it impervious to water. Soak the
cartridge
in a garbage can of water with trisodium phosphate (1 cup per 5 gallons)
and muriatic acid (1 cup per 5 gallons) for an hour. Remove the cartridge and
scrub
it clean in fresh water. Don't use soap. 3) Reassemble the filter and resume
normal circulation.
Replace cartridges when they won't come clean, when the webbing of the fabric
appears shiny and closed, or when the fabric has begun to deteriorate or tear.
Backwash Valves
Piston backwash valves: The valve has piston discs equipped
with O-rings. As these wear out, water or dirt bypasses the intended direction.
Similarly,
the O-rings on the shaft, just under the handle, wear out from regular repeated
use. Tear
down the valve in the following manner:
1) Turn off the pump. Remove the screws on top of the valve cap. Pull the
handle up as if you were going to backwash, but keep pulling straight up to
remove
the entire piston assembly. Replace the O-rings on each disc. They pull off
like rubber bands and the new ones go on the same way. Apply silicone lube
to theO-rings. 2) Remove the handle from the piston stem. It is held in place
by setscrews or allen-head screws. This also allows you to slide the cap off
the stem.
Inside
the cap, you will find two small O-rings. Pull these out with the tip of a
screwdriver and replace them. Apply silicone lube. 3) Clean the stem and disc
assembly and flush out the inside of the valve body. Grit or sand can create
leaks or cause your new O-rings to wear out sooner
than necessary. Reassemble the unit the same way you took it apart.
Rotary or Multiport Backwash Valves: Rotary and multiport
valves are similar in construction. A rotary valve is normally mounted under
a vertical grid
DE filter. As with piston-type units, these leak either externally or within
the
chambers of the unit itself. If water appears under the filter, use a flashlight
to inspect underneath as carefully as possible. If you can see or feel a
leak where the plumbing enters the valve openings, you can repair that
without disassembling
the entire filter. If the leak appears to be at the joint of the valve and
filter tank, or if the problem is DE and dirt bypassing the normal flow and
getting back into the pool, you will need to tear down the filter and valve.
Another typical symptom of an internal leak is drips coming from the backwash
outlet even though the valve is turned completely to the normal filtration
position. It employs a rotor seal that can compress or wear out. When the body
gasket wears out and water bypasses the normal flow, some leakage gets to the
backwash side and appears as a leak under the filter. If the backwash outlet
is plumbed directly into a waste or sewer drain, this leak might not be visible.
Sometimes the problem is not in the pool or spa itself, but in some hidden
area within the system plumbing. Such a hidden problem can also cause the system
to lose prime overnight when the pump is off. The leak drains the water from
the filter tank, then siphons the water out of the pump. On start-up the next
day, the pump has no prime. If the pump runs dry for several hours, overheats,
loosens or melts the plumbing fittings, you will
attribute the loss of prime to the damaged plumbing. You repair the plumbing
and the same problem occurs the next day. Have a sight glass on the backwash
outflow line so you can see any leaks and/or have a shutoff gate valve on that
line that stays closed when the valve is
in the normal filtration position.
To tear down this type of valve, use the following procedure:
1) Cut the plumbing to isolate the filter and take the unit apart. 2) Reach
inside the bottom of the filter and remove the bolts that hold the compression
ring with a nut driver. This ring holds the valve in place as
well, so the
valve will now fall away from the filter tank. 3) You now have the valve body
with the rotor inside. Remove the handle on the underside of the valve by removing
the bolt assembly that holds it on the
rotor
shaft and slide it off the shaft. Pull the rotor out of the body. Bronze rotors
are very hard to remove and you might have to take the valve to a pump rebuilding
shop. 4) Pull the old rotor seal gasket from the rotor with needle-nose pliers.
Clean the rotor and inside the valve body. Put a new gasket on the rotor, being
careful
not to over-stretch the new gasket. 5) Lube the gasket with silicone lube and
replace it in the valve body. On bronze rotors, each port has an O-ring instead
of one body gasket seal as you
will
find on the plastic versions. Before reassembling the filter, replace the O-ring
that sits between the tank and valve and the O-ring that seals the shaft as
it passes through the valve body to the handle. Also replace the O-ring on
the neck of the rotor. The grid manifold sits on this neck and the O-ring seals
that joint, so to prevent dirt from bypassing the correct direction of flow,
and lube all O-rings with silicone lube. 6) Reassemble the valve and tank the
way you took it apart. Be sure the tank itself is clean and that the opening
in the bottom shows no rust or cracks. If it
does, you should clean it thoroughly and have the cracks welded. Replumb and
restart the filter as described previously.
Lids and Gauge Assemblies
Lids on filters leak in two places. The O-ring that seals them to the tank
and/or the pressure gauge air relief valve assembly. The lid O-ring can sometimes
be removed, cleaned, turned over, and reused. Try the cleanup/turnover
method and if you still have leaks, then replace it.
Some filters will crack on the rim of either the lid or the tank where the
O-ring is seated. Obviously, the problem in this case is not a bad O-ring,
but a bad lid or tank. Inspect these stress areas carefully for hairline cracks
that might be the source of the leak.
Air relief valves sometimes leak if they become dirty or they simply wear
out. Some are fitted with an external spring that applies tension to create
the seal. When the spring goes, so does the watertight seal. Others have
a small O-ring on the tip of the part that actually screws in to create the
seal. Unscrew this type of valve all the way. The screw part will come out
to reveal the O-ring on the tip that makes the seal, and you can easily replace
that. Air relief valves themselves simply screw out of the T assembly. Apply
Teflon tape or pipe dope to the new one and screw it back in place.
The pressure gauge also threads into the T assembly. If you have a leak there,
unscrew the gauge, apply Teflon tape or pipe dope to the threads and screw
it back into place. If the gauge doesn't register or seems to register low,
take it out and clean out the hole in the bottom of the gauge. Dirt or DE can
clog this small hole, preventing water from getting into the gauge.
Remember, when removing an air relief valve or pressure gauge, you must secure
the T with pliers or a wrench while removing the component. The T assembly
can easily snap off the filter lid or come loose if you fail to hold it securely
when removing or replacing a valve or gauge. The T assembly itself can come
loose and create a leak where the close nipple passes through the hole in the
lid. In this case you must remove the lid and
tighten the nut from the underside of the lid. Some makes of filters have a
nipple welded to the lid, so you won't have this problem unless you crack the
weld.
|